Heat Exchanger Development Support


From design & development to providing solution to heat-related problems

We support your development of heat exchanger
We have many development achievement to various kinds of fields, such like

  1. industrial machinery (machine tools, measuring instrument, environment testing device), automobile (waste heat management, EGR, radiators, heat transportaion, heater)
  2. air conditioners & Refrigerating machinery (heater, adsorption chiller), consumer electronics (refrigerator, water heater, LED), aerospace (protective clothing, oil cooler),
    enegy (fuel cell, thermal storage, thermoelectric exchanger, heat pump, waste heat management, latent heat recovery, heat management)
  3. electronic device (server, communications device)

Moreover we provide reasonable heat exchanger, that you can evaluate, with our original standard fin.
We contiune to try the development of heat exchanger for your development.

準備中

Our Advantages

  • 1. We can make prototypes of the customized product
  • 2. We can design and make the actual machine with the analysis like thermal fluid analysis, stress analysis and etc
  • 3. We can make just only the parts for heat exchanger such like fins, sheet metal parts, cutting parts and etc
  • 4. We can make the peripheral system like a fan, a pump and etc
  • 5. We can give you the various kinds of proposal for the heat exchanger.
  • 6. We can propose the optimum heat exchanger that you need
  • 7. We can provide the mass production of heat exchangers, but depending on the quantity, we cannot do that
  • 8. We can make you choose fins freely

Merit

  • ・We can control all of things that are design, analysis, proposal, making parts, and brazing
  • ・We can do the all of things speedy
  • ・We can propose the reasonable cost of analysis
  • ・We can manufacture just only 1 heat exchanger
  • ・We can do the brazing and leak test with subcontract factory

Our Weak Points

  • We cannot make the large heat exchanger. (e.g. the size is more than W500xL500xH500)
  • We cannot make the heat exchanger for super high temperature. (e.g. it is more than 800℃)

Examples ~Development Suppot of Heat Exchanger~

PDF Development Example

Process 1 The proposal of specification for heat exchanger from the customer

The table of design conditions
Material Stainless steel 304
Purpose The heat recovery from exhaust gas
Fluid conditions
<High temperature side (Discharging the exhaust gas)> <Low temperature side (outdoor→indoor)>
The kinds of fluid Air (Exhaust) The kinds of liquid Air (outside air)
Flow rate 0.33 [m3/min] Flow rate 0.51 [m3/min]
Inlet temperature 57.3 [℃] Inlet temperature 13.5 [℃]
Other conditions
Target value: the temperature of indoor air inflow 23.5 [℃] (10℃ temperature rise)
Outside dimensions The size is less than 500x300x300
Environmental conditions Corrosive environment

    The schematic drawing of assumed heat exchanger

想定熱交換器概略図

Process 2 The detailed design of heat exchanger

    The deal drawing of heat exchanger

熱交換器分解図
The all of parts are made of( Stainless steel t1.0) and processed by sheet metal working and welding assembly except for fans, heaters, and a sensible heat exchanger.

    The deal drawing of sensible heat exchanger

顕熱交換器 部分分解図

The structure is that the corrugated fin is rotaed by 90 degrees,
and partition plates put between each fins and then, they are stacked.
This structure is also that the air flows from high temperature side and
low temperature by turns. Finally these parts are brazed.

Heat property examination

To analyze the temperature change of fluid and the pressure loss,
by doing the thermal fluid analysis of stacked fins in the heat exchanger.

    The analytic model

熱特性検討

    Analysis result

解析結果

The temperatur distribution of fluid
that gose through in the heat exchabger.

Temperature property
  Inlet temperature outlet temperature
Exhaust gas side 57.3 [℃] 31.49 [℃]
Inflow air side 13.5 [℃] 27.65 [℃]
Pressure loss
Exhaust gas side 14[Pa]
Inflow air side 29[Pa]

We were able to be raised the temperature of inflow outside air more than 10℃ by
the heat recovery from exhaust gas side.
So we were certain that this structure achieved the target value,
and then we manufactured the products.

Process 3 Manufacturing of the heat exchanger

熱交換器製作

  • Parts processing Fin, Sheet metal parts, Cutting parts From 1 week to 2 weeks
  • Purchased parts Fan, Heater, etc. From 3days to 2 weeks
  • Brazing Tacking, Jointing From 1 week to 2 weeks

Process 4 Performance evaluation of the heat exchanger

To verify the performance of the heat exchanger by setting the thermo couple
in the heat exchnager and measuring the air temperature.

Temperature property
  Inlet temperature outlet temperature (measured value) outlet temperature (analysis)
Exhaust gas side 57.3 [℃] 21.1[℃] 31.49[℃]
Inflow air side 13.5[℃] 23.6[℃] 27.65[℃]
Target value   23.5[℃]  

As a result of measurement ,
this heat exchanger can achieve the target value was verified.

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Contact us

  • Kyoto:+81-75-312-8775
  • E-mail Address
  • Get a Quote

The Samples of Metal/Resin sets

Metal Part Ⅰ
Electronic ComponentsⅠ: Metal
Connectors, Relays, Switches, Motors, Antennas, etc.

Resin Parts Ⅱ
Electronic ComponentsⅡ: Resin
Housing, Base, Connectors, Switches, etc.

Metal Part Ⅲ
Electronic ComponentsⅢ
Lead Frames, Backlights, Power Modules, etc.

Metal Parts Ⅳ
Electronic ComponentsⅣ

Covers, Shield Cases, etc.


Drawing Processing
Drawing Parts

Circular Drawing, Square Drawing, Complex shaped Drawing, etc.


Drawing Processing
Various Mechanical Parts
Prototypes for in-vehicle parts, industrial equipment, OA equipment, & etc.

Mechanical Components
Plate Spring
Manufacturing from 1 piece by using general-purpose die sets.

  • What’s the our KNOW-HOW?

The Examples of Difficult Processing Products

Making Fins by Stamping
Fin Stamping
Offset Fins, Corrugated Fins, etc.

The Change of Method
No More Die Casting
Low-Costs, Weight-saving,etc.

Original Deep Drawing
One-shot Deep Drawing
Suitable for a Need of Strength,etc.


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