Metal / Resin Sets


Short L/T Metal/Resin Sets in 10 days on average

The Comparison with New Manufacturing System & Conventional one

The Comparison with New Manufacturing System & Conventional one

Our Strength Area in the Market of Metal /Resin Sets

Our Strength Area in the Market of Metal /Resin Sets
Available materials:PA,PC,POM,PBT,PPS,LCP,etc

Conventionally, metal parts and molding parts were ordered separately from different companies. Our prototype molding department, however, can produce both metal and molding parts together,thus reducing L/T of manufacturing prototypes. In particular, our technology of thin sheet metal processing show an effort for insert molding. As for precise injection molding and insert molding, our exceptional technology and the mold cassette enable the L/T of prototype to shorten. Regarding insert molding, it is the production method that insert metal parts into the mold and to be unified. We can also provide the service that is from producing the injection molding parts and press fit of metal parts and final assembly. By applying our technology and know-how of our original die-sets system for thin sheet metal to our mold technology,we can produce both metal parts and molding parts in-house together. Therefore we can provide the high quality prototype of metal/resin sets without futility and trouble.

Injection Molding Machine NEX15-1FN

Specifications

横型15t(NEX15-1FN)成形機

  • High speed and high responsibility
    Start-up: 4ms (15~30ms by electronic). Filling up 1.2~1.4 times
  • Increase/reduce pressure quickly and reduce residual stress
  • High responsibility of world class
  • Little curve and twist of precise miniature parts
  • Control period: 50um high speed control

Advantages

  • Optimize thin, low, and fine-pitch connector

Table of Injection Molding Machine in SAIJO INX

Click the table below.

成形機一覧表

From Design and Manufacture Die-sets to Parts-assembly in-house.

Quick Prototyping Metal / Resin Sets ; in 10 days on average.

Shorter deliveries are realized through this system and by our high technics.
Experts in insert molding and outsert molding.
Insert molding is technique that unifies parts by putting metal parts into a resin mold.
The simple mold system applies to resin one. That is why you need not order parts from several companies.
We manage to produce good quality prototypes in minimum time and cost.

Your Problems are...

  • Misfitting metal and resin parts.
  • Fixed lead-times.
  • Take much time for a previous meeting or for procedures to change the design.
  • High costs in case of mismatching in joints.

Our Solution is to Provide a Set Parts.

Good Quality Set Parts Produced with Minimum Cost and Time.

  • Short deliveries.
    In 10 days processing on average.
  • Cost and time-saving with the original simple die-sets system.
  • Flexibility in revising the design and jointing.
    Confirm a jointing while designing dies and produce parts smoothly.

無駄なし、手間なし、品位良し、1社でセット加工

Features

  • Both Metal dies and molding molds are manufactured in-house.
    During jointing, either die / mold will be adjusted.
  • A set order enables to confirm jointing by CAD quickly.
    And that makes to move into production rapidly.
  • All process which will be done in-house enables to launch products onto the market rapidly.
UGcad
3D
マシニングセンタ
Machinig Center

形彫り放電

Die-sinking EDM

成形機

Injection-Molding Machine

サンプル集合
Samples
 

 

お問い合わせはコチラ


Contact us

  • Kyoto:+81-75-312-8775
  • E-mail Address
  • Get a Quote

The Samples of Metal/Resin sets

Metal Part Ⅰ
Electronic ComponentsⅠ: Metal
Connectors, Relays, Switches, Motors, Antennas, etc.

Resin Parts Ⅱ
Electronic ComponentsⅡ: Resin
Housing, Base, Connectors, Switches, etc.

Metal Part Ⅲ
Electronic ComponentsⅢ
Lead Frames, Backlights, Power Modules, etc.

Metal Parts Ⅳ
Electronic ComponentsⅣ

Covers, Shield Cases, etc.


Drawing Processing
Drawing Parts

Circular Drawing, Square Drawing, Complex shaped Drawing, etc.


Drawing Processing
Various Mechanical Parts
Prototypes for in-vehicle parts, industrial equipment, OA equipment, & etc.

Mechanical Components
Plate Spring
Manufacturing from 1 piece by using general-purpose die sets.

  • What’s the our KNOW-HOW?

The Examples of Difficult Processing Products

Making Fins by Stamping
Fin Stamping
Offset Fins, Corrugated Fins, etc.

The Change of Method
No More Die Casting
Low-Costs, Weight-saving,etc.

Original Deep Drawing
One-shot Deep Drawing
Suitable for a Need of Strength,etc.


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