Less than 2mm Square
Processing
for Prototype Realizes to Save Cost and Time
Why do we develop the miniature stamping system for prototype?
We manufacture dies same for prototype as that of mass production, so that it takes too much cost and time to manufacture.
That is why we developed the prototyping system for miniature stamping parts.
High Precise and Simple Mold System
- Less than 2mm square parts
- The die-sets system is adapted to the number and the precision that you request.
- Standardized processing from designing dies to manufacturing parts.
High Precise and Microscopic Die-parts Processing
- Realize to manufacture die-parts in a serial with a profile grinder.
- Optimization of grinding, jigu, and processing condition. Standardization of parts-size (the combination with die-system).
- Standardized parts-manufacturing of profile grinder and φ0.05 wire EDM.
Multilevel Processing by One Servo Motion Press
- Desk-servo motion press developed and manufactured in-house is improved.
- Adjust the stroke of the original dies.
- 4 dies are to be set at maximum.
The difference Between the Miniature Stamping System for Prototype and the Conventional Method
The Conventional Method
- Vertical accuracy of dies set on brakes is not so high.
- Only φ0.2 wire EDM is able to process because the thickness of die plate is more than 10.0mm.
- Positioning accuracy of die and insert coreis not so high.
Multilevel Servo Press System
- Set four dies in one set-up in one servo press.
- Adjust strokes of each die ±0.2mm.
- No more grinding parts for adjusting the stroke.
- No more arrangement for dies to each servo press.
Handfeed Simple Progressive Die System
- More accurate than the conventional die-set
- Four precise guide pins
- More precise positioning precision of holder and core (with pilot pins)
- Manufacturing thickness 8.0mm dies with φ0.05 wire
- More accuracy for desk servo press
Profile Grinder Amada DV-1
Specifications
- 8 automatic tool changer
8 automatic work changer
by multi-joint robot - Automatic mesurement by CCD camera
Mesurement of work-standard
Chartless automatic mesurement of the work-shape
Mesurement of positioning of grind stone
Advantages
- Manufacture less than 1mm square miature parts
- Processing precision 0.7um (-0.3um~+0.4um)
- Surface roughness is less than 0.2um
- Unmanned finish processing (insured quality)
- Output of the mesurement result
- Mesurement of grind stone-shape
- Automatic processing from start to finish
Table of Processing of Miniature Stamping for Prototype
Click the table below.
Click the table below.
Example of Miniature Stamping for Prototype 2
Click the table below.
