The Original Simple Die-sets System for Various Prototypes

Short delivery, high-volume parts, same precision and method as that of mass production..

The most suitable method for processing sheet metal is provided upon your purpose, precision, quality, delivery, budget, and the number of parts.
We will provide solutions of a sort of the following ideas or imaginations.

• If only this prototype was done with the same precision as that of mass production...
• If only the total cost was reduced to manufacture only five thousand products...
• We can produce by the simple dies until the mass production-dies are finished to manufacture.
• If only there were a large number of products for test run of the automated machine.
• Since the spring is needed for material, I would like to process blanking with a simple die-set.

There are three levels of prototyping from prototype to mass production run.

【 Simple Standardized Die-sets 】

Level 1 : Initial-prototype

This kind of dies (see the picture below) are disposable. Or processing without dies will be provided. (It depends on shapes).
Manufacture layered-dies by laser cut or wire EDM cut.
Potential problems with mass production will be visualized by analysing the development chart and the data of spring-back. Original simple dies are examples of value engineering.

Level 2 : Improved Prototype

Simple dies for improved prototype are used 2～5 times and produced by hundreds parts.
They are applied to the data of the initial-prototype.
Some parts which need precision are made by Wire EDM or grinder.
These die-sets achieve to change the designs and to remake them partially. And we realize the cost-reduction of remaking partially by applying to the dies of the initial-prototype.

Level 3 : Pre-production Prototype

Simple dies for pre-production enables to produce ten thousands parts.
Core parts of the dies are made by wire EDM and grinder.
Achieve to manufacture various dies: single press, simple progressive press and both of them.
Precision is the same as that of mass production. Simple die-sets enable to produce drawing-parts quickly. Produce parts by simple die-sets until mass production-die is completed.
It is suitable to produce for a test run of the automated machine.

★ Simple die-sets system for the same precision as that of mass production.
Simple die-sets are standardized..
Manufacturing minimum required core-dies enables short delivery and high-precision.

Simple Die-sets

Core-dies

Level ∞: Consistent Production System -from prototype to mass production run-

Realize to produce from prototype to mass production by sharing data and know-how.
Our know-how realize to lunch onto the market quickly.
One of our core-competences is to produce from prototype to mass production in-house by using well-equipped facilities, manpower and know-how.
Agile your problems flexibly (NO SPECIFIC BORDER from prototype to mass production run.)
The most suitable method are proposed and manufactured upon your delivery, estimate, precision, quality and quantity.