Rapid Prototyping

• Your idea or imagination is shaped quickly.
• Only 3D data (Design-less) is enough.
  DXF data and 3D data such as Solid Works ( IGES, STEP, Parasolid) are transmitted.
• From prototype to mass production run is provided and that makes you launch onto the market quickly.
• Potential problems for mass production will be visualized through the prototyping stage.
• The original & simple die sets are used in prototyping.
• The most suitable way of process such as laser, microscopic laser, wire EDM, etching, die blanking and turret punch press is suggested for blanks.

Metal Parts Track-Record

More than 400 metal (resin) parts are produced par month. Manufacturing each part takes within 7 days on average.

From Prototype to Mass Production Run

Rapid & Precise Prototyping

High-Volume Prototyping

Prototyping with the Original Simple Die-sets

Prototype Business Segments

A Table of Processing Blank

Method of Blanking Sheet Metal	Material	Sheet Thickness	Processing Range
Laser Beam Machining	Metal（Limited to SPCC・SUS）	t=0.05～3.0	600×800
Microscopic Laser Beam Machining	Metal	t=0.03～0.5（by t=1.0）	500×500
Wire EDM	Metal	t=0.01～40.0	200×300
Etching	Metal	t=0.01～t=0.5（by t=1.0）	200×300
Turret Punch Press	Metal	t=0.3～3.0	1000×1000

SAIJO INX Prototyping

The consistent production system, namely from prototype to mass production run, enables to launch onto the market quickly. Disposal dies are quickly made for initial prototype. Initial prototype data is applied to improved prototype. Pre-production prototypes are produced with same precision as that of mass production. Potential problems for mass production will be visualized through the prototyping stage. Rapid prototyping, short delivery and high quality are provided by manpower, well-equipped facilities and know-how. Moreover complex shaped prototypes are achieved to process in-house.

Rapid & High-Volume Prototyping

High-volume prototyping is achieved to deliver quickly according to man power, a franchise system and well-equipped facilities : 3 microscopic laser processors, 20 wire EDMs and 53 brakes.

Prototyping with the Original & Simple Die-sets

Our track record: 300 simple die-sets for drawing and die blanking are manufactured per month. Its precision is same as that of mass production. Various kinds of parts are produced such as connectors (for consumers and vehicles), busbars of vehicle-components, power modules ( terminals), backlights, LED, motors, switches, relays antennas, fuel cells, corrugated fins and offset fins for heat exchangers. We strive to be a leading-company in the sheet metal trade.